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Technical Paper

Rapid Prototyping as a Tool to Support Wind Tunnel Testing of Unconventional Unmanned Airships

2013-09-17
2013-01-2193
Scaled models are often used to check the aerodynamic performance of full scale aircraft and airship concepts, which have gone through a conceptual and preliminary design process. Results from these tests can be quite useful to improve the design of unconventional airships whose aerodynamics might be quite different from classical configurations. Once the airship geometry has been defined, testing is required to acquire aerodynamic data necessary to implement the mathematical model of the airship needed by the flight control system to develop full autonomous capabilities. Rapid prototyping has the great potential of playing a beneficial role in unconventional autonomous airship design similarly to the success obtained in the design process of conventional aircrafts.
Journal Article

Relating Knocking Combustions Effects to Measurable Data

2015-09-06
2015-24-2429
Knocking combustions heavily influence the efficiency of Spark Ignition engines, limiting the compression ratio and sometimes preventing the use of Maximum Brake Torque (MBT) Spark Advance (SA). A detailed analysis of knocking events can help in improving the engine performance and diagnostic strategies. An effective way is to use advanced 3D Computational Fluid Dynamics (CFD) simulation for the analysis and prediction of the combustion process. The standard 3D CFD approach based on RANS (Reynolds Averaged Navier Stokes) equations allows the analysis of the average engine cycle. However, the knocking phenomenon is heavily affected by the Cycle to Cycle Variation (CCV): the effects of CCV on knocking combustions are then taken into account, maintaining a RANS CFD approach, while representing a complex running condition, where knock intensity changes from cycle to cycle.
Technical Paper

Review of Combustion Indexes Remote Sensing Applied to Different Combustion Types

2019-04-02
2019-01-1132
This paper summarizes the main studies carried out by the authors for the development of indexes for remote combustion sensing applicable to different combustion types, i.e. conventional gasoline and diesel combustions, diesel PCCI and dual fuel gasoline-diesel RCCI. It is well-known that the continuous development of modern Internal Combustion Engine (ICE) management systems is mainly aimed at complying with upcoming increasingly stringent regulations throughout the world, both for pollutants and CO2 emissions. Performing an efficient combustion control is crucial for efficiency increase and pollutant emissions reduction. Over the past years, the authors of this paper have developed several techniques to estimate the most important combustion indexes for combustion control, without using additional cylinder pressure sensors but only using the engine speed sensor (always available on board) and accelerometers (usually available on-board for gasoline engines).
Technical Paper

Setup of a 1D Model for Simulating Dynamic Behaviour of External Gear Pumps

2007-10-30
2007-01-4228
External gear pumps are widely used in many different applications because of their relatively low costs and high performances, especially in terms of volumetric and mechanical efficiency. The main weaknesses of external gear pumps can be summarized as follows: 1 Sudden increase or decrease of pressure inside volumes between teeth, which could lead respectively to noise emissions and to cavitation onset; 2 Necessity of limiting power losses and increasing volumetric efficiency, obtainable by reducing leakage flows between components; 3 Need of maintaining an ad-hoc minimum lubrication film thickness. In recent years many efforts, in terms of mathematical models and experimental tests, were done in order to limit energy losses and noise emissions. With the aim of deeply studying dynamic behaviour of external gear pumps and addressing their design, a 1D model was developed by means AMESim® code.
Technical Paper

Simulation of Vehicle A-Pillar Aerodynamics using various Turbulence Models

2004-03-08
2004-01-0231
Vortices formed around the A-pillar region dictates the pressure distribution on the side panels of a passenger vehicle and also can lead to aerodynamic noise generation. This paper compares the suitability of various turbulence models in simulating the flow behind a vehicle A-pillar region under laboratory operating conditions. Commercial software's (FLUENT and SWIFT) were used to compare the performance of various turbulence models. In FLUENT, a simplified vehicle model with slanted A-pillar geometry was generated using GAMBIT and in SWIFT, the simplified vehicle model was generated using Fame Hybrid. Computational Fluid Dynamics (CFD) simulations were carried out using FLUENT under steady state conditions using various turbulence models (k-, k- Realize, k- RNG, k- and Spalart Allamaras). In SWIFT, k-, A-RSM and HTM2 turbulence models were used for the steady state simulations. Investigations were carried out at velocities of 60, 100 and 140km/h and at 0-degree yaw angle.
Technical Paper

Superheated Sprays of Alternative Fuels for Direct Injection Engines

2012-04-16
2012-01-1261
Alternative and oxygenated fuels are nowadays being studied in order to increase engine efficiency and reduce exhaust emissions and also to limit the automotive industry's economical dependency from crude oil. These fuels are considered more ecological compared to hydrocarbons because they are obtained using renewable sources. Fuels like anhydrous/hydrous ethanol, methanol or alcohol/gasoline blends which are injected in liquid form must vaporize quickly, especially in direct injection engines, therefore their volatility is a very important factor and strongly depends on thermodynamic conditions and chemical properties. When a multi-component fuel blend is injected into a low pressure environment below its saturation pressure, a rapid boiling of the most volatile component triggers a thermodynamic atomization mechanism. These kinds of sprays show smaller droplets and lower penetration compared to mechanical break up.
Journal Article

The Development of Exhaust Surface Temperature Models for 3D CFD Vehicle Thermal Management Simulations Part 1 - General Exhaust Configurations

2013-04-08
2013-01-0879
The thermal prediction of a vehicle under-body environment is of high importance in the design, optimization and management of vehicle power systems. Within the pre-development phase of a vehicle's production process, it is important to understand and determine regions of high thermally induced stress within critical under-body components. Therefore allowing engineers to modify the design or alter component material characteristics before the manufacture of hardware. As the exhaust system is one of the primary heat sources in a vehicle's under-body environment, it is vital to predict the thermal fluctuation of surface temperatures along corresponding exhaust components in order to achieve the correct thermal representation of the overall under-body heat transfer. This paper explores a new method for achieving higher accuracy exhaust surface temperature predictions.
Technical Paper

The Development of Exhaust Surface Temperature Models for 3D CFD Vehicle Thermal Management Simulations Part 2 - Exhaust Acoustic Silencer Configurations

2014-04-01
2014-01-0646
At the rear of the vehicle an end acoustic silencer is attached to the exhaust system. This is primarily to reduce noise emissions for the benefit of passengers and bystanders. Due to the location of the end acoustic silencer conventional thermal protection methods (heat shields) through experimental means can not only be difficult to incorporate but also can be an inefficient and costly experience. Hence simulation methods may improve the development process by introducing methods of optimization in early phase vehicle design. A previous publication (Part 1) described a methodology of improving the surface temperatures prediction of general exhaust configurations. It was found in this initial study that simulation results for silencer configurations exhibited significant discrepancies in comparison to experimental data.
Journal Article

The Development of Turbine Volute Surface Temperature Models for 3D CFD Vehicle Thermal Management Simulations: Part 3: Exhaust Radial Turbine Volute Systems

2014-04-01
2014-01-0648
Modern exhaust systems contain not only a piping network to transport hot gas from the engine to the atmosphere, but also functional components such as the catalytic converter and turbocharger. The turbocharger is common place in the automotive industry due to their capability to increase the specific power output of reciprocating engines. As the exhaust system is a main heat source for the under body of the vehicle and the turbocharger is located within the engine bay, it is imperative that accurate surface temperatures are achieved. A study by K. Haehndel [1] implemented a 1D fluid stream as a replacement to solving 3D fluid dynamics of the internal exhaust flow. To incorporate the 3D effects of internal fluid flow, augmented Nusselt correlations were used to produce heat transfer coefficients. It was found that the developed correlations for the exhaust system did not adequately represent the heat transfer of the turbocharger.
Technical Paper

The Effect of the Throttle Valve Rotational Direction on the Tumble Motion at Different Partial Load Conditions

2015-04-14
2015-01-0380
In PFI and GDI engines the tumble motion is the most important charge motion for enhancing the in-cylinder turbulence level at ignition time close to the spark plug position. In the open literature different studies were reported on the tumble motion, experimental and not. In the present paper the research activity on the tumble generation at partial load and very partial load conditions was presented. The added value of the analysis was the study of the effect of the throttle valve rotational direction on the tumble motion and the final level of turbulence at the ignition time close to the spark plug location. The focus was to determine if the throttle rotational direction was crucial for the tumble ratio and the turbulence level. The analyzed engine was a PFI 4-valves motorcycle engine. The engine geometry was formed by the intake duct and the cylinder. The CFD code was FIRE AVL code 2013.1.
Technical Paper

The Unsteady Wind Environment of Road Vehicles, Part One: A Review of the On-road Turbulent Wind Environment

2007-04-16
2007-01-1236
This paper is the first of two papers that address the simulation and effects of turbulence on surface vehicle aerodynamics. This, the first paper, focuses on the characteristics of the turbulent flow field encountered by a road vehicle. The natural wind environment is usually unsteady but is almost universally replaced by a smooth flow in both wind tunnel and computational domains. In this paper, the characteristics of turbulence in the relative-velocity co-ordinate system of a moving ground vehicle are reviewed, drawing on work from Wind Engineering experience. Data are provided on typical turbulence levels, probability density functions and velocity spectra to which vehicles are exposed. The focus is on atmospheric turbulence, however the transient flow field from the wakes of other road vehicles and roadside objects are also considered.
Technical Paper

Thermal Efficiency Enhancement for Future Rightsized Boosted GDI Engines - Effectiveness of the Operation Point Strategies Depending on the Engine Type

2021-09-05
2021-24-0009
Internal combustion engines are the primary transportation mover for today society and they will likely continue to be for decades to come. Hybridization is the most common solution to reduce the petrol-fuels consumption and to respect the new raw emission limits. The gasoline engines designed for running together with an electric motor need to have a very high thermal efficiency because they must work at high loads, where engine thermal efficiency is close to the maximum one. Therefore, the technical solutions bringing to thermal efficiency enhancement were adopted on HVs (Hybrid Vehicles) prior to conventional vehicles. In these days, these solutions are going to be adopted on conventional vehicles too. The purpose of this work was to trace development guidelines useful for engine designers, based on the target power and focused on the maximization of the engine thermal efficiency, following the engine rightsizing concept.
Technical Paper

Thermal Management Strategies for SCR After Treatment Systems

2013-09-08
2013-24-0153
While the Diesel Particulate Filter (DPF) is actually a quasi-standard equipment in the European Diesel passenger cars market, an interesting solution to fulfill NOx emission limits for the next EU 6 legislation is the application of a Selective Catalytic Reduction (SCR) system on the exhaust line, to drastically reduce NOx emissions. In this context, one of the main issues is the performance of the SCR system during cold start and warm up phases of the engine. The exhaust temperature is too low to allow thermal activation of the reactor and, consequently, to promote high conversion efficiency and significant NOx concentration reduction. This is increasingly evident the smaller the engine displacement, because of its lower exhaust system temperature (reduced gross power while producing the same net power, i.e., higher efficiency).
Technical Paper

Unsteady Aerodynamics of a 3D Wing Hosting Synthetic Jet Actuators

2015-09-15
2015-01-2455
The implementation of Synthetic Jet Actuators (SJAs) on Unmanned Aerial Vehicles (UAVs) provides a safe test-bed for analysis of improved performance, in the hope of certification of this technology on commercial aircraft in the future. The use of high resolution numerical methods (i.e. CFD) to capture the details of the effects of SJAs on flows and on the hosting lifting surface are computationally expensive and time-consuming, which renders them ineffective for use in real-time flow control implementations. Suitable alternatives include the use of Reduced Order Models (ROMs) to capture the lower resolution overall effects of the jets on the flow and the hosting structure. This research paper analyses the effects of SJAs on aircraft wings using a ROM for the purpose of determining the unsteady aerodynamic forces modified by the presence of the SJAs. The model developed is a 3D unsteady panel code where the jets are represented by source panels.
Technical Paper

Vehicle Dynamics Modeling for Real-Time Simulation

2013-09-08
2013-24-0144
This paper presents a 14 degrees of freedom vehicle model. Despite numerous software are nowadays commercially available, the model presented in this paper has been built starting from a blank sheet because the goal of the authors was to realize a model suitable for real-time simulation, compatible with the computational power of typical electronic control units, for on-board applications. In order to achieve this objective a complete vehicle dynamics simulation model has been developed in Matlab/Simulink environment: having a complete knowledge of the model's structure, it is possible to adapt its complexity to the computational power of the hardware used to run the simulation, a crucial feature to achieve real-time execution in actual ECUs.
Technical Paper

Virtual GDI Engine as a Tool for Model-Based Calibration

2012-09-10
2012-01-1679
Recent and forthcoming fuel consumption reduction requirements and exhaust emissions regulations are forcing the development of innovative and particularly complex intake-engine-exhaust layouts. In the case of Spark Ignition (SI) engines, the necessity to further reduce fuel consumption has led to the adoption of direct injection systems, displacement downsizing, and challenging intake-exhaust configurations, such as multi-stage turbocharging or turbo-assist solutions. Further, the most recent turbo-GDI engines may be equipped with other fuel-reduction oriented technologies, such as Variable Valve Timing (VVT) systems, devices for actively control tumble/swirl in-cylinder flow components, and Exhaust Gas Recirculation (EGR) systems. Such degree of flexibility has a main drawback: the exponentially increasing effort required for optimal engine control calibration.
Technical Paper

Water Injection Applicability to Gasoline Engines: Thermodynamic Analysis

2019-04-02
2019-01-0266
The vehicle WLTP and RDE homologation test cycles are pushing the engine technology toward the implementation of different solutions aimed to the exhaust gases emission reduction. The tightening of the policy on the Auxiliary Emission Strategy (A.E.S.), including those for the engine component protection, faces the Spark Ignited (S.I.) engines with the need to replace the fuel enrichment as a means to cool down both unburnt mixture and exhaust gases to accomplish with the inlet temperature turbine (TiT) limit. Among the whole technology solutions conceived to make SI engine operating at lambda 1.0 on the whole operation map, the water injection is one of the valuable candidates. Despite the fact that the water injection has been exploited in the past, the renewed interest in it requires a deep investigation in order to outcome its potential as well as its limits.
Technical Paper

Wind-Tunnel Tests of Vehicle Cooling System Performance at High Blockage

2000-03-06
2000-01-0351
Wind tunnels provide a convenient, repeatable method of assessing vehicle engine cooling, yet important draw-backs are the lack of a moving ground and rotating wheels, blockage constraints and, in some tunnels, the inability to simulate ambient temperatures. A series of on-road and wind-tunnel experiments has been conducted to validate a process for evaluating vehicle cooling system performance in a high blockage aerodynamic wind tunnel with a fixed ground simulation. Airflow through the vehicle front air intake was measured via a series of pressure taps and the wind-tunnel velocity was adjusted to match the corresponding pressures found during the road tests. In order to cope with the inability to simulate ambient temperatures, the technique of Specific Dissipation (SD) was used (which has previously been shown to overcome this problem).
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